Plastic and biomedical waste disposal is a serious concern in India. Plastic waste has a huge adverse impact on us and the environment as well. The development of various new technologies are running continuously to minimize their adverse effects. Incineration is the current most accepted technology for plastic and biomedical waste treatment. However, due to some shortcomings, it is strongly opposed by various organizations.
Before choosing a disposal route, it is worth knowing the alternative: plastic recycling plant costs run from ₹30 lakh to ₹3 crore depending on the tier.
In India, FCIPT, Institute for Plasma Research develops a safer and cleaner technology i.e. plasma pyrolysis. Plasma pyrolysis is recommended to treat plastic waste because:-
Also Read: Tyre Recycling Business in India: Complete Setup Guide — Pyrolysis is one of the most profitable methods for recycling waste tyres. Learn how to set up a tyre pyrolysis plant and the expected ROI.
- Plastic has high calorific value.
- Surplus energy recovery is possible from the system.
As plasma pyrolysis is currently a new ray of hope for us for plastic and bio-medical waste treatment. As energy recovery is possible, it is also economically viable. In this blog, I'll tell you about plasma pyrolysis, Its treatment process, and the advantages and disadvantages of plasma pyrolysis.
First of all, I would like to mention the main components of the technology i.e. plasma and pyrolysis. So, buckle up sweeties and let's get started.
Plasma And Pyrolysis
Plasma is the fourth state of matter after solid, liquid, gas. Plasma's core temperature is 20,000°K. These are used in this technology for bond dissociation.
Pyrolysis is the thermal decomposition of organic materials at an upraised temperature in the absence of oxygen. The word is derived from the Greek language, “pyro” means fire and “lysis” means separation.
Now, let's take a look at the technology.
What is Plasma Pyrolysis
During the early 1990’s, plasma pyrolysis emerged which destroys plastic, medical, and other hazardous waste safely. Plasma pyrolysis is an extreme thermal process for the disintegration of organic compounds into gasses and unreachable solid residue. It is done in an oxygen starved condition. Organic compounds are degraded into syngas.
Plasma torches powered by electric arcs are used for the ionization of gas which catalyzes organic matter to syngas and slug. Commercial use of this technique as a waste treatment technology is tested on many compounds like:
- Biomass
- Medical waste
- Industrial waste
- Refuse-derived waste
- Plastic waste
- Hazardous waste
- Solid hydrocarbons such as coal, oil sand, oil shale, pet coke, etc.
Explore Plastic Waste Solutions
Find top machinery, plants, tools, resources, companies, and consultancy for comprehensive Plastic Waste Solutions.
Plasma Pyrolysis of Plastic and Bio-medical waste
Plasma torch and electric supply are responsible for making hot plasmas. Small plasma torches have inert gasses like argon, while large torches use nitrogen. Non-transferred types of arc are selected for organic waste treatment. Graphite plasma torches are used for plastic treatment.
Interested in plasma pyrolysis? You can find the best plasma pyrolysis consultants here
Plasma torches have three graphite electrodes i.e. one anode and two cathodes. Electrodes are connected with the power supply. Torches convert electrical energy into heat energy. Range of torch temperature is 2,000 to 14,000 °C (3,600 to 25,200 °F). Temperature is responsible for plasma structure and forming gas.
In the primary chamber, pyrolysis takes place at a high temperature. The temperature of the primary chamber is >1000ºC near the pyrolysis zone and >650ºC close to the chamber wall. After preheating, waste is decomposed into an inert atmosphere (no oxygen). Gases like methane, carbon monoxide, and hydrogen are produced.
In the secondary chamber, one electrically operated igniter is mounted. It is to ignite the combustible gases coming from the primary chamber. The combustion of gases increases the temperature up to 800-1000°C. The product gas formed after the reaction is mainly carbon dioxide and water. These gases are released into the atmosphere by an induced draft fan.
Struggling with Plastic Waste issues? Connect with top consultants specialising in Plasma Pyrolysis.
Connect NowAdvantages and Disadvantages of Plasma Pyrolysis
There are more pros than cons of this technology. Some of them I'm mentioning below.
Find and connect with leading companies specialising in Plastic Waste solutions.
Get Connected Today
Advantages of Plasma Pyrolysis
The main advantage of this technology are:-
- It prevents hazardous waste from reaching landfills.
- It has no harmful emission of toxic gases.
- Firm slag produced by the process can be used in construction.
- Combustible syngas from biomass can be used to generate electric and thermal energy.
- Slag produces value-added products like concentrated metals.
- Hazardous, medical, plastic and many other types of waste are destroyed safely.
- Can be installed at any tourist or hilly locations in the country.
- Emission of non-toxic gasses.
- Harmful gases like dioxins and furans are not formed.
- Eco-friendly and safe way for waste treatment.
- Have no harmful effect on the environment, except carbon dioxide emission.
- Better alternative against incineration.
- Plays an important role in waste minimization.
Explore the Best Plastic Waste Management Machinery and Plants for your Industrial Needs.
Connect TodayDisadvantages of Plasma Pyrolysis
The main disadvantage of this technology are:-
- The large initial investment, as compared to present alternatives like incineration and landfills.
- High operation cost compared to incinerators.
- Net energy production is very little or very low. Progressive developments are being run to gain energy recovery.
- Limited plants are available across the country.
- Frequent maintenance is required to ensure proper functioning.
- Wet feedstock should be avoided, as it produces fewer syngas and takes more energy.
Conclusion
Plasma pyrolysis is one of the leading waste treatment technologies. It destroys waste in a safe and eco-friendly manner. This technique has major pros over incineration. And waste minimization is a great concern, this technology has the upper hand. It resolves the problems associated with non-recyclable and low-grade plastic waste.
Energy recovery development is also being developed that can make these reactors energy efficient. This technology is of considerable significance in the Indian context. To resolve the associated problems with waste treatment, especially in the case of non-recyclable multilayer and disinfected medical plastic waste. We should choose wisely to protect ourselves and our planet.
Struggling with plastic waste buying and selling issues? Connect with plastic waste buyers and sellers here.
Buyer Listings Seller ListingsDo you want to know more about plasma pyrolysis? Find the best plasma pyrolysis consultants here
If you have any query related to the advantages and disadvantages of Plasma Pyrolysis you can reach out to us.
Share your thoughts in the comment section down below. For more informational blogs subscribe with us. It matters a lot to us.
